Founded in 1987, Liming Heavy Industry specializes in the production of stationary crushers in medium and large models, mobile crushing plants, and ball mills. With over 30 years of technical experience, the company adopts advanced production technologies from the United States, Germany, Australia, and other countries. The company's professionalism and product quality are comparable to well-known international brands in the industry.
Mobile Impact Crusher Success Stories: Case Studies in Construction Waste Recycling
October 1st 2025
The sustainable management of Construction and Demolition (C&D) waste has become a global priority. Transforming mountains of rubble into valuable Recycled Aggregate requires powerful, efficient, and flexible machinery. The Mobile Impact Crusher stands out as the ideal solution, bringing high-performance crushing directly to the demolition site. By examining real-world case studies, we can clearly see the operational and economic advantages of using this equipment for Construction Waste Recycling.
The Mobile Impact Crusher Advantage in C&D Waste
The preference for Mobile Impact Crushers in C&D Waste applications stems from their unique characteristics:
High Mobility: Track-mounted units allow for rapid on-site processing, moving quickly across unstable ground and eliminating the need for expensive material transport to a fixed facility.
Superior Product Quality: The impact crushing mechanism ensures a cubical particle shape. This high-quality Recycled Aggregate meets the stringent specifications required for use in road base, new concrete, and asphalt mixes.
Versatility: They efficiently handle diverse, mixed materials commonly found in demolition projects, such as concrete, brick, asphalt, and reinforced steel.
Mobile Impact Crusher
Case Study 1: Urban Demolition and Immediate Reuse
A major infrastructure renewal project in a metropolitan area required the demolition of several large concrete structures. Hauling the debris off-site to a landfill would have cost millions in transport and tipping fees.
Goal: Process over 150,000 tons of reinforced concrete and brick within a nine-month window.
Solution: A heavy-duty Mobile Impact Crusher was deployed directly to the demolition site. The crusher was configured with an integrated magnetic separator to efficiently remove rebar during the crushing process.
Result: The operation achieved impressive throughput, producing high-specification 0-32 mm Recycled Aggregate. This material was immediately utilized as structural backfill and road sub-base for the new construction, effectively transforming waste into a valuable resource and achieving massive logistical cost savings.
Case Study 2: Processing Asphalt and Road Materials
A highway authority needed to recycle tons of reclaimed asphalt pavement (RAP) and mixed aggregates from road reconstruction to produce fresh, high-quality asphalt mixes.
Goal: Efficiently recycle abrasive road materials and RAP, ensuring the final aggregate has an excellent cubical shape for new paving layers.
Solution: A Mobile Impact Crusher was chosen specifically for its proven ability to generate cubical particles. Its closed-circuit configuration included a final screening unit to ensure the final product met precise gradation requirements (e.g., 20mm minus).
Result: The process achieved an exceptional high-quality Recycled Aggregate at a rate of over 300 TPH. The superior particle shape allowed the recycled material to be incorporated at a higher percentage into new asphalt mixes, significantly lowering the overall production cost of the new road surface.
Liming Heavy Industry: Proven Success in Mobile Recycling
Liming Heavy Industry has been a key supplier in numerous global Construction Waste Recycling case studies. Our range of Mobile Impact Crushers (PFW and PFI series) is designed with specialized features for handling the challenging, often abrasive, and mixed nature of C&D Waste.
Our success is rooted in the reliability and high production capacity of our equipment, ensuring minimal downtime and maximum output of high-quality Recycled Aggregate. We provide the robust engineering and support necessary to turn environmental challenges into profitable recycling opportunities.
Summary of Successful On-Site Processing
These case studies confirm that the Mobile Impact Crusher is the most effective and flexible solution for modern Construction Waste Recycling. By facilitating rapid, high-volume on-site processing, the technology not only reduces the environmental impact of C&D Waste but also consistently produces high-value Recycled Aggregate. Choosing the right Mobile Impact Crusher is the foundation for a successful, sustainable, and efficient recycling operation.
