Founded in 1987, Liming Heavy Industry specializes in the production of stationary crushers in medium and large models, mobile crushing plants, and ball mills. With over 30 years of technical experience, the company adopts advanced production technologies from the United States, Germany, Australia, and other countries. The company's professionalism and product quality are comparable to well-known international brands in the industry.
Optimized Integration of Crushers and Vibrating Screens in Indonesia’s Sand and Aggregate Production Lines
June 29th 2025
Indonesia is witnessing growing demand for sand and aggregate materials due to its expanding infrastructure and construction sectors. To meet production needs efficiently, modern stone crushing plants require a well-integrated system where crushers and vibrating screens work in synergy. This article explores optimized solutions for combining these two critical components in Indonesia’s quarry and mining operations.
Role of Crushers and Vibrating Screens in Aggregate Plants
Crushers: The Primary and Secondary Force
Crushers (jaw, cone, and impact) are responsible for reducing large rocks into usable sizes. Each type has its place:
Jaw Crushers: For primary crushing of hard stones
Cone Crushers: For secondary/tertiary crushing with high precision
Impact Crushers: Ideal for shaping soft to medium-hard materials like limestone
Crusher
Vibrating Screens: The Sorting Experts
Vibrating screens classify crushed material into various sizes for use in construction or further processing. High-efficiency screens ensure:
Precise size separation
Reduced recirculation load
Increased final product quality
Optimization Strategies for Integration in Indonesia
1. Proper Equipment Matching
Choosing a crusher with compatible output capacity for the selected vibrating screen is key. For example:
Crusher Type
Output (TPH)
Suggested Screen Size (m²)
Jaw Crusher PE600x900
50–150
3–4
Cone Crusher HPT200
100–250
4–6
Impact Crusher PF1214
80–180
3–5
2. Closed-Circuit Design
Using a closed-loop system allows oversize materials from the screen to return to the crusher automatically, improving efficiency and reducing downtime.
3. Mobile Solutions for Flexibility
In areas like Kalimantan or Sumatra, mobile crusher + screen units reduce infrastructure needs and support on-site sand production in remote areas.
Real-World Case: Quarry in East Java
A 200 TPH aggregate plant in East Java upgraded to a Liming Heavy Industry crusher + vibrating screen system:
Low dust and noise emissions with modern screen enclosures
Optimized power consumption through synchronized drive systems
Modular layout for easier maintenance and expansion
Conclusion
An efficient combination of crushers and vibrating screens is essential to boost productivity in Indonesia’s sand and aggregate production lines. Proper configuration not only maximizes output but also ensures consistent quality and lower operational costs.
Contact Liming Heavy Industry for custom-designed crushing and screening systems tailored to your quarry or mining site in Indonesia. We offer end-to-end solutions from design to installation and after-sales support.
