A 150 TPH (Tons Per Hour) stone crushing line is considered the “Golden Capacity” for medium-sized quarry owners. It is large enough to supply significant construction projects like highways and high-rise buildings, yet compact enough to keep operational costs and initial investment manageable.

At Henan Liming Heavy Industry Co., Ltd., we have designed hundreds of 150 TPH lines globally. In this guide, we break down the ideal equipment configuration to ensure high-quality aggregate output and minimal downtime.

1. Equipment Introduction: The 150 TPH Core Setup

A standard 150 TPH line is a balanced system of feeding, crushing, screening, and conveying. For this capacity, the goal is to achieve a continuous flow without “bottlenecks.”

Liming’s Recommended “Classic” Configuration:

• Vibrating Feeder: GZD Series
• Primary Crusher: PE-750×1060 Jaw Crusher
• Secondary Crusher: CS Series Symons Cone Crusher or PF-1214 Impact Crusher
• Vibrating Screen: 3YZS1860 or 4YZS1860
• Belt Conveyors: Customized lengths based on site topography.

2. Working Principle: The Multi-Stage Reduction

The 150 TPH line follows a systematic reduction process to ensure the final product is cubical and well-graded.

1. Feeding: Raw stones (up to 630mm) are fed uniformly into the Jaw Crusher.
2. Primary Stage: The Jaw Crusher reduces the large rocks to roughly 100-150mm.
3. Secondary Stage: * If the rock is hard (Granite/Basalt), we use a Cone Crusher.
   • If the rock is soft/medium (Limestone/Calcium Carbonate), we use an Impact Crusher.
4. Screening: The Vibrating Screen separates the crushed material into different sizes (e.g., 0-5mm, 5-10mm, 10-20mm). Any oversized material is sent back to the secondary crusher for re-crushing.

3. Applicable Materials for a 150 TPH Line

This configuration is extremely versatile and can be adjusted based on the “Mohs Hardness” of your raw material:

• Hard Rock: Granite, Diabase, Basalt, and River Pebbles.
• Medium Hardness: Limestone, Dolomite, and Sandstone.
• Recycled Materials: Construction waste and old concrete.

4.Technical Parameters: Performance Data

Equipment	Model	Max Feed (mm)	Power (kW)	Purpose
Feeder	GZD-960×3800	500	11	Uniform Feeding
Jaw Crusher	PE-750×1060	630	110	Primary Crushing
Impact Crusher	PF-1214	350	132	Shaping & Secondary
Vibrating Screen	3YZS1860	<200	22	Grading/Sorting

5. Application Case: 150 TPH Limestone Project in Southeast Asia

Client Goal: Produce high-quality 0-5mm, 5-20mm, and 20-40mm aggregates for a local road project.

Liming Solution: We implemented a “Jaw + Impact” configuration.

• Performance: The plant achieved a steady 160 TPH, exceeding the client’s expectations.
• Economic Impact: Due to the high efficiency of the PF-1214 Impact Crusher, the grain shape was excellent (low needle-like content), allowing the client to sell the aggregate at a premium price for high-strength concrete.

6. Why Choose Liming Heavy Industry (Henan Liming)?

Configuring a 150 TPH line requires precision. Henan Liming Heavy Industry provides the edge you need:

• Modular Design: Our 150 TPH components are designed for easy assembly and disassembly, perfect for projects that move every few years.
• Energy Efficiency: Our motors and drive systems are optimized to reduce electricity consumption by 10-15% compared to older models.
• Wear-Resistant Parts: We use high-chromium and high-manganese alloys, extending the life of your liners and reducing maintenance frequency.
• 24/7 After-Sales: From site foundation drawings to final operator training, our engineers are with you every step of the way.

Conclusion: Balancing Cost and Capacity

A 150 TPH stone crushing line is an ideal investment for regional aggregate suppliers. By choosing the right configuration—whether it’s the durability of a cone crusher or the shaping power of an impact crusher—you ensure the longevity of your quarry.

Contact Liming Heavy Industry today for a customized 150 TPH equipment quote and a free 3D site layout!